From substrate to shelf, in one automated loop

Step 1 · Prepare

Substrate mix

Substrate mixing process enabled by purpose-built unique equipment.

Step 2 · Prepare

Filling

ABB robot #1 fills the patented trays with substrate.

Step 3 · Prepare

Sealing

ABB robot #1 transports tray into purpose-built unique sealing equipment to enable pasteurisation process and protect substrate from contamination. Then it places the sealed trays on trolleys

Step 4 · Prepare

Oven Pasteurisation

The substrate is pasteurised at high temperature in a MufuTech patented process, which removes competing organisms before the spawn is added.

Step 5 · Grow

Inoculation

Spawn is injected into the substrate by ABB robot #2 in a clean room.

Step 6 · Grow

Incubation Room

Trolleys with trays rest in a climate-controlled room while the mycelium colonises the substrate for several weeks.

Step 7 · Grow

Fruiting Chamber

In a climate-controlled chamber the mushrooms form and grow from the colonised substrate.

Step 8 · Harvest

Harvest

ABB robot #1 harvests the mature mushrooms.

Step 9 · Harvest

Packing

Harvested mushrooms are packed and prepared for distribution to market. Cold storage room is used to store mushroom before distribution.

Step 10 · Reset

Cleaning

Trays are cleaned and sent back to the start of the loop. Used substrate becomes bioenergy.